Ramarao Ilavarapu - Ramarao Ilavarapu Sunjewels Pvt. Ltd., India
Ramarao Ilavarapu is working as vice president (operations) at Sunjewels Pvt. Ltd., founded by Mr. Shishir B. Nevatia, in Mumbai, India, where he implements KAIZEN™ for green field projects, factory layouts and value streams. He has extensive experience in implementing TPM and Lean manufacturing. He has earned a B.Eng. in mechanical engineering from Andhra University, an M.Tech in industrial engineering and management from Jawaharlal Nehru Technological University, a Diploma in management from the Institute of Chartered Financial Analysts of India (ICFAI) University, and his Executive Professional Development Program in Strategic Management certificate from IIM Rohtak. Ramarao won the Manufacturing Today Award for Excellence in Operations in 2013 and the KAIZEN™ Institute All India Winner Award in 2014 for value stream implementation. This is his first presentation at the Santa Fe Symposium®.
Design and Implementation of Tablets for Measuring Artisan Efficiency and Quality and a Vision Measuring System for Objective Inspection of Products
This paper shows how tablets are used for accurate and transparent measurement of artisans’ efficiency and for a self-quality check. A digital platform follows the work instructions, training and education, and knowledge transfer. This provides real-time, secure and accurate information to the artisans, thereby empowering them to make decisions on the quality of product and move it to the next stage.
A vision measuring system (VMS) works on the principle of optical measurement of jewelry for the purpose of quality assurance. VMS is able to measure complex geometries that are otherwise hard to measure, down to less than ten microns. The use of vision inspection eliminates subjectivity in quality control and ensures consistent, high-quality output that is cost effective.